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| Product Description |
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Ultramid A3WG7 is a 35% glass fiber reinforced and heat resistance injection molding
PA66 grade for machinery for industrial items.
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| Applications |
|
Typical applications include gear wheels, solenoid valve housings, cable attachments,
automotive fuel distributors and components for automotive gear shift.
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| PHYSICAL |
ISO Test Method |
Property Value |
| Density, g/cm³ |
1183 |
1.41 |
| Moisture, % |
62 |
|
| (50% RH) |
|
1.6 |
| (Saturation) |
|
5 |
| RHEOLOGICAL |
ISO Test Method |
Dry |
Conditioned |
| Melt Volume Rate (275 °C/5 Kg), cc/10min. |
1133 |
40 |
- |
| MECHANICAL |
ISO Test Method |
Dry |
Conditioned |
| Tensile Modulus, MPa |
527 |
|
|
| 23°C |
|
11,500 |
8,500 |
| Tensile stress at break, MPa |
527 |
|
|
| 23°C |
|
210 |
150 |
| 80°C |
|
125 |
93 |
| 121°C |
|
102 |
77 |
| Tensile strain at break, % |
527 |
|
|
| 23°C |
|
3 |
5 |
| Flexural Modulus, MPa |
178 |
|
|
| 23°C |
|
10,000 |
8,480 |
| IMPACT |
ISO Test Method |
Dry |
Conditioned |
| Izod Notched Impact, kJ/m² |
180 |
|
|
| 23°C |
|
14 |
- |
| Charpy Notched, kJ/m² |
179 |
|
|
| 23°C |
|
14 |
22 |
| -30°C |
|
12 |
- |
| Charpy Unnotched, kJ/m² |
179 |
|
|
| 23°C |
|
95 |
110 |
| -30°C |
|
75 |
- |
| THERMAL |
ISO Test Method |
Dry |
Conditioned |
| Melting Point, °C |
3146 |
260 |
- |
| HDT A, ° C |
75 |
250 |
- |
| HDT B, ° C |
75 |
250 |
- |
| Coef. of Linear Thermal Expansion, Parallel, mm/mm °C |
|
0.17 X10-4 |
- |
| Coef. of Linear Thermal Expansion, Normal, mm/mm °C |
|
0.65 X10-4 |
- |
| ELECTRICAL |
ISO Test Method |
Dry |
Conditioned |
| Comparative Tracking Index |
IEC 60112 |
450 |
450 |
| Volume Resistivity |
IEC 60093 |
1E13 |
1E11 |
| Dielectric Constant (1 MHz) |
IEC 60250 |
3.5 |
5.7 |
| Dissipation Factor (100 Hz) |
IEC 60250 |
200 |
3,000 |
| Dissipation Factor (1 MHz) |
IEC 60250 |
200 |
3,000 |
| UL RATINGS |
UL Test Method |
Property Value |
| Flammability Rating, 1.5mm |
UL94 |
HB |
| Relative Temperature Index, 1.5mm |
UL746B |
|
| Mechanical w/o Impact, °C |
|
115 |
| Mechanical w/ Impact, °C |
|
115 |
| Electrical, °C |
|
125 |
| Processing Guidelines |
|
Material Handling
Max. Water content: 0.12%
Product is supplied in sealed containers and drying prior to molding is not required. If drying becomes necessary, a dehumidifying or desiccant dryer operating at 80 °C (176 °F) is recommended. Drying time is dependent on moisture level, but 2-4 hours is generally sufficient. Further information concerning safe handling procedures can be obtained from the Material Safety Data Sheet. Alternatively, please contact your BASF representative.
Typical Profile
Melt Temperature 280-305 °C (535-580 °F)
Mold Temperature 80-90 °C (176-194 °F)
Injection and Packing Pressure 35-125 bar (500-1500 psi)
Mold Temperatures
A mold temperature of 80-90 °C (176-194 °F) is recommended, but temperatures of as low as 45 °C (113 °F) and as high as 105 °C (221 °F) can be used where applicable.
Pressures
Injection pressure controls the filling of the part and should be applied for 90% of ram travel. Packing pressure affects the final part and can be used effectively in controlling sink marks and shrinkage. It should be applied and maintained until the gate area is completely frozen off. Back pressure can be utilized to provide uniform melt consistency and reduce trapped air and gas. Minimal back pressure should be utilized to prevent glass breakage.
Fill Rate
Fast fill rates are recommended to ensure uniform melt delivery to the cavity and prevent premature freezing. Surface appearance is directly affected by injection rate.
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| Note |
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Although all statements and information in this publication are believed to be accurate and reliable, they are presented gratis and for guidance only, and risks and liability for results obtained by use of the products or application of the suggestions described are assumed by the user. NO WARRANTIES OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE MADE REGARDING PRODUCTS DESCRIBED OR DESIGNS, DATA OR INFORMATION SET FORTH. Statements or suggestions concerning possible use of the products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that toxicity data and safety measures are indicated or that other measures may not be required. |
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